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Modular Industrial IoT Controller

NORVI X with Up to 200 I/O Points

Prices: $12.00 - $ 91.00 USD

Modular Industrial IoT Controller revolutionizes factory automation with flexibility, connectivity, and scalability in one platform. The NORVI X enables seamless integration between legacy equipment and modern cloud systems. Built for machine builders and system integrators, this all-in-one controller delivers reliable performance across manufacturing, energy, and infrastructure applications.

Its scalable architecture supports expansion from basic I/O to complex systems with up to 200 I/O points. Equipped with 4G LTE (Optional), Wi-Fi, and Ethernet, it enables remote monitoring and industrial automation anywhere. The platform reduces deployment time while maintaining industrial-grade reliability for diverse industrial environments.

Modular Types

Core CPU Module Up to 200 I/O
4 x Digital Inputs Expansion
4 x Relay Outputs Expansion
4 x Transistor Outputs Expansion
4 x Analog Inputs 0-10V Expansion
4 x Analog Inputs 4-20mA Expansion
4 x Analog Outputs 0-10V / 4-20mA Expansion
8 x Digital Inputs Expansion
16 x Digital Inputs Expansion
8 x Relay Outputs Expansion
16 x Transistor Outputs Expansion
Thermocouple x 4 Expansion
8 x Transistor Outputs Expansion
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Based on ESP32-S3-WROOM

Dual-core ESP32-S3 processor delivers fast, reliable industrial IoT performance daily

TFT SPI Display with touch input

Intuitive touchscreen display enables easy configuration and real-time system monitoring

Built-in RS-485 Communication

Native RS-485 Modbus connectivity integrates seamlessly with legacy industrial equipment

Built-in Ethernet Communication

Integrated Ethernet ensures stable, high-speed wired network connectivity for reliability

DS3231 RTC

Precision real-time clock maintains accurate timestamps even during power outages

DS3231 RTC

Standard DIN-rail mounting fits any industrial control panel worldwide effortlessly

Core Controller Specifications

CPU

  • Processor: Dual‑core 32‑bit (ESP32‑WROOM32) running at 160 MHz.
  • Memory: ~ 520 KB SRAM, Flash: ~ 4 Mb (≈ 4 MB) onboard module.
  • Connectivity: WiFi (802.11 b/g/n) + Bluetooth v4.2.
  • I/O Support: Maximum 200 I/O points per controller
  • Hot-swappable modules
  • I2C address configuration
  • Distributed architecture support

Power & Environment

  • Supply Voltage: Nominal 24 V DC (industrial rail mounting).
  • DIN‑rail mounting (TH35 type) for industrial panel installation.
  • Operating Temperature / Industrial Grade: (where specified) e.g., shock resistance 15 gn for 11 ms; ESD protection up to 4 kV (contact) / 8 kV (air) in earlier models.

Power Requirements

  • Digital Inputs: e.g., 8 × 24 V sink/source in certain base models.
  • Outputs: Example: 6 × relay outputs + 2 × transistor outputs in certain variants.
  • Analog Inputs (where variant supports): e.g., 0‑10 V or 4‑20 mA depending on model.
  • Communication Ports: RS‑485 (half‑duplex) included in certain models.
  • Expansion Port: Allows connection of dedicated expansion modules via I²C, UART, etc.

Expansions Supported

Digital Input Modules

  • 4 x Digital Inputs
  • 8 x Digital Inputs
  • 16 x Digital Inputs

Analog Input Modules

  • 4 x Analog Inputs 0-10V
  • 4 x Analog Inputs 4-20mA

Relay Output Modules

  • 4 x Relay Output
  • 8 x Relay Output

Transistor Output Modules

  • 4 x Transistor Output
  • 8 x Transistor Output
  • 16 x Transistor Output

Analog Output Modules

  • 4 x Analog Outputs 0-10V / 4-20mA

Communication & Other

Communication Modules

  • Cellular Modem Quectel EC25
  • Cellular Modem SIMCOM A7672

Power & Utility Modules

  • 3 x Current Transformer (Energy)

Optional Connectivity

  • 4G LTE

Machine control and automation

Modular Industrial IoT Controller enables precise, reliable machine automation and control.

Remote monitoring of sensors and actuators

Monitor industrial sensors and actuators remotely using modular IoT controllers.

IoT gateways for cloud data collection

Modular Industrial IoT Controller functions as reliable gateway for cloud data.

Modular expansion for factory automation and SCADA integration

Scalable expansion modules enhance factory automation and SCADA system integration.

OEM applications requiring flexible I/O and communication protocols

Flexible I/O and communication for OEM applications using modular IoT controllers.

CPU Module

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NORVI CPU-ESPS3-X1

Price: $69.00 USD

  • Programmable Controller for IoT with Wi-Fi, Ethernet and Bluetooth.
  • Built-in RS-485 Communication
  • Supports I/O Expansions upto 200 Inputs and Outputs
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NORVI CPU-ESPS3-X2

Price: $85.00 USD

  • Programmable Controller for IoT with 2G / 4G Cellular Communication.
  • IoT-grade connectivity (low-speed)
  • Wi-Fi, Ethernet and Bluetooth.
  • Built-in RS-485 Communication
  • Supports I/O Expansions up to 200 Inputs and Outputs.
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NORVI CPU-ESPS3-X3

Price: $91.00 USD

  • Programmable Controller for IoT with 4G Cellular Communication
  • User-grade connectivity (high-speed 4G)
  • Wi-Fi, Ethernet and Bluetooth.
  • Built-in RS-485 Communication.
  • Supports I/O Expansions up to 200 Inputs and Outputs”

Expansion Modules

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NORVI X-DI4

Price: $20.51 USD

4 x Digital Inputs (Fast Inputs)

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NORVI X-DI8

Price: $28.00 USD

8 x Digital Inputs

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NORVI X-DI16

Price: $34.00 USD

16 x Digital Inputs

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NORVI X-R4

Price: $25.85 USD

4 x Relay Outputs

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NORVI X-R8

Price: $34.00 USD

8 x Relay Outputs

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NORVI X-Q8

Price: $42.00 USD

8 x Transistor Outputs

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NORVI X-Q16

Price: $42.00 USD

16 x Transistor Outputs

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NORVI X-AV4

Price: $21.42 USD

4 x Analog Inputs 0-10V

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NORVI X-AI4

Price: $26.68 USD

4 x Analog Inputs 4-20mA

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NORVI X-T4

Price: $36.00 USD

4 x Thermocouple

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NORVI X-AQ4

Price: $65.02 USD

4 x Analog Outputs 0-10V / 4-20mA

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NORVI X-RTD4

Price: $36.00 USD

Expansion – 4 x RTD

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NORVI X-Q4

Price: $21.90 USD

4 x Transistor Outputs (Fast Transistor Outputs)

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NORVI X-UART-IO

Price: $12.00 USD

Direct GPIO Connection Board |RS-485 x 2 | RS-232 x 2 | UART x 4

Comparison: NORVI X vs Traditional PLCs

Feature NORVI X Traditional PLC
Initial Cost
Lower – pay for needed I/O only
Higher – full system upfront
Programming
Arduino IDE – free, open-source
Proprietary software – licensing fees
IoT Connectivity
Built-in LTE/Wi-Fi/Ethernet
Requires expensive communication modules
Expansion
Hot-swappable I2C modules
Proprietary expansion chassis
Cloud Integration
Native MQTT/HTTP support
Custom gateway required
Development Community
Massive Arduino ecosystem
Vendor-specific support
Firmware Updates
OTA wireless updates
Manual programming visits
Customization
Fully customizable & Preprogramed
Limited to vendor capabilities

Why Choose NORVI X?

Cost-Effective Scalability

  • Start with essential I/O only
  • Add expansion modules as needs grow
  • Optimize capital expenditure over time
  • Avoid paying for unused capacity upfront

Developer-Friendly Platform

  • Arduino IDE for accessible development
  • Thousands of libraries accelerating development
  • Open-source tools eliminating licensing costs
  • Global community support for troubleshooting

Industrial-Grade Reliability

  • IEC 61131-2 compliance for safety
  • EN 61010-1 certification for quality
  • Optical isolation on all channels
  • Wide temperature range operation
  • Surge protection on every I/O

Comprehensive Security

  • TLS 1.2 encryption for all communications
  • Certificate authentication preventing unauthorized access
  • Firmware signature verification blocking malicious code
  • Role-based permissions controlling user access
  • Audit logging for compliance documentation

Frequently Asked Questions

What is a Modular Industrial IoT Controller?

A Modular Industrial IoT Controller is a programmable, scalable controller designed for industrial automation and IoT applications. The NORVI X CPU (ESP3‑X1) is a DIN‑rail mountable modular controller that enables connectivity, remote monitoring, and integration with expansion modules for flexible industrial control.

Who should use a Modular Industrial IoT Controller?

System integrators, OEMs, machine builders, IoT solution providers, and industrial engineers can benefit from a modular industrial IoT controller. It is ideal for upgrading legacy PLCs, building IoT gateways, or deploying remote monitoring solutions with scalable I/O and connectivity.

What are the key features of the NORVI X Modular Industrial IoT Controller?
  • ESP32-based CPU for WiFi, Bluetooth, and optional cellular connectivity.
  • Scalable I/O support with digital, analog, relay, and transistor outputs.
  • DIN-rail mounting and industrial-grade robustness.
  • Communication protocols: RS-485 (Modbus RTU), Ethernet (Modbus TCP), WiFi/Bluetooth, optional cellular.
  • Expandable via dedicated modules (analog, wireless, LoRaWAN, NB-IoT).
  • Developer-friendly for custom logic, OTA updates, and cloud integration.
How does the modular architecture work?

The core CPU handles processing and communication, while expansion modules add extra I/O, wireless interfaces, or protocol support. This allows users to scale their controller based on project requirements, reducing wiring complexity and increasing flexibility in industrial environments.

What are the technical specifications?
  • Supply voltage: typically 24 V DC.
  • Digital inputs/outputs, analog inputs (0‑10 V / 4‑20 mA), and relay/transistor outputs.
  • Connectivity: RS‑485, Ethernet, WiFi/Bluetooth, optional cellular.
  • Operating temperature: –10 °C to +85 °C.
  • Mounting: DIN-rail with screw terminals.
  • Industrial-grade EMI/ESD immunity and shock/vibration resistance.
What industrial applications are suitable for this controller?
  • Machine control and automation.
  • Remote monitoring of sensors and actuators.
  • IoT gateways for cloud data collection.
  • Modular expansion for factory automation and SCADA integration.
  • OEM applications requiring flexible I/O and communication protocols.
Can I program and customize the Modular Industrial IoT Controller?

Yes — it supports ESP32 development platforms (Arduino IDE, ESP-IDF, MicroPython), allowing custom PLC-style logic, cloud connectivity (MQTT, HTTP), OTA updates, and edge processing for sensors and actuators.

How do I choose the right NORVI X Modular Industrial IoT Controller variant?
  • Required I/O types and quantity.
  • Communication needs (Modbus/RS‑485, Ethernet, WiFi/Bluetooth, cellular).
  • Expansion module requirements.
  • Environmental conditions (temperature, vibration, EMI).
  • Programming and deployment needs for your industrial application.

NORVI X-DI4

Expansion Modules

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NORVI X-DI4

The NORVI X-DI4 is an industrial-grade digital input expansion module designed to seamlessly integrate with the NORVI X Modular Controller. It provides four optically isolated and protected 24 V DC digital inputs, enabling reliable interfacing with sensors, switches, and other field devices used in industrial automation and monitoring systems.

The DI4 variant directly connects its inputs to the host CPU’s GPIO, offering high-speed signal capture suitable for PWM, pulse-train, and encoder inputs. Its design ensures noise immunity, galvanic isolation, and compatibility with both sourcing (PNP) and sinking (NPN) sensor types.

Product Features

  • 4 × Optically Isolated 24 V Digital Inputs
  • Direct GPIO Link to Host CPU (for high-speed signal acquisition)
  • Supports fast inputs such as PWM, pulse trains & encoders
  • Exposed positive and ground terminals for each input — connect any sensor type
  • DIN-rail mountable industrial enclosure
  • Status indicators for each input

Applications

  • Industrial switch and sensor interfacing
  • Counter and encoder signal reading
    Pulse input measurement and frequency monitoring
  • Fast digital signal capture from machines or process lines

Block Diagram & Dimensions

NORVI X-DI8

Expansion Modules

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NORVI X-DI8

The NORVI X-DI8 is an 8-channel digital input expansion module for the NORVI X Modular Controller. It provides protected 24 V DC digital inputs for industrial switches, sensors, and logic-level signals.

At its core, the module integrates a PCA9538 I²C port expander, allowing the NORVI X CPU to read input states efficiently via the internal expansion bus. With four selectable I²C addresses, up to four DI8 modules can be connected on the same bus, providing a total of 32 digital inputs per controller.

Designed for modular scalability and DIN-rail installation, the NORVI X-DI8 ensures reliable, noise-immune, and space-efficient input expansion for industrial and automation systems.

Product Features

  • 8 × Optically isolated 24 V DC digital inputs
  • Bi-directional optocouplers — support both sourcing (PNP) and sinking (NPN) inputs
  • One common terminal for all eight inputs
  • PCA9538 I²C port expander with 4 selectable addresses
  • Up to 4 DI8 modules per controller (32 inputs max)
  • Built-in over-voltage and reverse-polarity protection
  • Status LED indicators for each input channel
  • Plug-and-play connection to NORVI X CPU module via expansion bus
  • DIN-rail mountable industrial enclosure

Applications

  • Machine and process signal monitoring
  • PLC and control system I/O expansion
  • Sensor interfacing in industrial automation
  • Low-frequency pulse and state detection

Block Diagram & Dimensions